FlexGun™ 3

The FlexGun 3 welding guns have a robust construction and offer improved design flexibility to allow for future changes within the tool design or the product. The flexibility of the FlexGun 3 design allows for a quick change of gun components and easy access for maintenance needs.

Key Advantages

• Identical modular gun base-body components for C and Pinch style guns.
• Common gun body for aluminum and steel applications.
• Range of 100 kVA to 225 kVA MFDC transformers (AC available on request).
• Heavy duty force capability with large throat geometries.
• Optimized part interchangeability between C and Pinch styles.
• Arm and adapter designs leverage existing standardized libraries to minimize types of arms and adapters. These features contribute to more convenient maintenance and spare part management.
• Integrated robot bracket.
• Total number of components reduced by 30% from the previous gun family.
• Wrought high-strength aluminum used as gun body material to enable high welding forces up to 16 kN.
• Servo and transformer are not structural components of the gun body. If these components require service, they can be removed without taking apart the gun, which simplifies maintenance.
• 30 mm dual-guided rod design on C Gun contributes to less deflection under higher loads.

Key Features

• Weld force up to 10 kN C Gun, 16 kN Pinch Gun.
• Symmetrical bodies – no LH or RH versions.
• The same shunts are used on C Gun and Pinch Gun styles.
• Base models start at 100 kg.
• Aluminum arms have adaptive feedback connection points as standard.
• Four (4) integrated robot mounting options (included): LH, RH, Top, Bottom.
• Usable throats available up to 1200mm for Pinch Guns and 600 mm for C Guns.
• ISO “S” frame transformers, 100 kVA through 225 kVA  MFDC (size 2 through 6).
• Optimized for use with roller screw servo actuator, 5 mm or 10 mm pitch.

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