FlexFast™ CLCS (CenterLine Control Solution)

The CenterLine FlexFast™ CLCS configured stationary welder is a compact, versatile, welding machine designed for production fastener welding applications. This design includes many standard features that ensure the FlexFast™ CLCS produces consistent weld quality, is easily operated, and has minimal maintenance requirements.

The FlexFast™ CLCS offers:

• Exceptional part quality at a competitive cost
• Solid construction, capable of welding fasteners up to 13.3kN (3000 lbs) weld force
• Ability to weld up to M10 sized fasteners - application/fastener dependent
• One (1) or two (2) OHMA™ air/oil weld actuator(s) with configurable fixed spacing
• Low impact, “soft-touch” operation to minimize electrode wear, deflection, and part deformation. This promotes higher-quality welding and lower maintenance needs.
• Four schedules available per cylinder
• Accurate control over weld forces over a wide range of air pressure settings
• Interchangeable lower tooling enables rapid changeover for multi-application needs

CLCS HMI Features

• Reduced cost compared to a PLC and standard HMI while maintaining high quality and safety
• Wi-Fi “over-the-air” updates for firmware, if required
• No PLC programming required, equipped with controller and HMI pre-programmed functionality
• No software license fees are required
• Upper and lower electrode weld counters for maintenance notifications
• Weld control, with discrete interface
• Dynamic high-resolution touch screen
• Discrete control of up to 2 feeders
• Active in-process weld monitoring

	Model N	Model W
	Narrow – Upper arm and lower knee with 152mm x 300mm tooling platen	Wide – Upper arm and lower knee with 152mm x 460mm tooling platen
Standard	One (1) OHMA™ weld cylinder with LPT and manual regulator and air pressure switch One (1) VeriFast™ LVDT weld body, upper barrel adapter 100 KVA MFDC weld transformer, 400 amp WTC weld control (Bosch optional) CLCS Controller, offers control of the machine sequence and up to two feeders, four (4) schedules available per cylinder, upper and lower electrode weld counters for maintenance notifications CLCS controller also includes LVDT, LPT programming (similar to MicroView™) Water saver and flow monitoring Full guarding and 900 mm light curtain
Add Ons	160 KVA MFDC Weld Transformer Transformer mounting plate, spacer block and associated hardware
	600 Amp, 460vac or 800 Amp, 575vac WTC MFDC Resistance Weld Control Weld control panel with integrated CLCS controller and associated hardware Bosch weld control optional
	Model N Narrow upper arm available with one OHMA™ Cylinder only	Second OHMA™ Cylinder OHMA™ cylinder and control valves, safety valve, manual regulator  LPT and LVDT weld body (Signal Conditioners are part of the CLCS)  Upper barrel adapter, shunt adapters and related copper
	Quick Change Upper Adapters QC Upper adapter set Added water flow switch to confirm connections are made after changeover
	Oil Pressure Monitoring and Programmable Regulator Programmable regulator controlled by the CLCS  Weld force monitoring of intensification fluid pressure of OHMA™ Cylinder
	120 V Transformer for Fastener Feeder Power 3 KVA transformer and all related fusing and terminals
	Operator Convenience Package (must include Feeder Power above) Overhead LED lighting package with switch receptacle  Operator fan with switch

DO YOU KNOW

How many fasteners are welded with CenterLine custom equipment and welding gun packages?

Since Jan 1, 2017
15,033,114,243

Past 7 days
57,393,706

Past Hour
341,629

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